Flanges
A flange is a type of mechanical joint that connects two parts together in order to form a secure seal. The flange is the projecting edge of one material which is fixed onto or around the end of another material. It is usually used where a smooth connection is needed between two pipes, valves, or any other device to create a waterproof seal. Flanges are typically used to join pipes together in plumbing and piping installations, but can also be used for a variety of other mechanical and structural purposes. Flanges are commonly made from metals such as steel and brass, but other materials such as plastic and fiberglass can also be used.
Types of Flanges
Flanges come in a variety of types and designs. Some of the more common types of flanges are:
- Slip-on Flanges – These are generally used to make a seal between two sections of a pipe or other device. These flanges have a circular recess or pocket in which a gasket is placed. The slip-on flange is then slipped over the end of the pipe and tightened using bolts which draw the flange down and compress the gasket creating a seal.
- Butt weld Flanges – These flanges are welded onto the pipe or other device. Butt weld flanges are typically used in applications where the end of the pipe needs to be modified and strengthened, such as in the case of holding a high-pressure valve.
- Socket weld Flanges – These type of flange is the least used type of flange and is generally used in applications which require frequent dismantling and refitting. As with butt weld flanges, the pipe is welded into the flange, but in this case the flange wraps around the pipe.
- Threaded Flanges - These types of flanges are threaded onto the pipe using a threaded fastener such as a bolt. These are typically used in applications where the flange needs to be removed and resealed often.
- Blind Flanges - These are used to seal off a section of pipe or other device. The flange is attached to the any of the non-pressure retaining ends of the pipe and bolts are used to draw the flange tight into the pipe, creating a seal.
- Lap joint Flanges - these are used when a section of pipe needs to be disconnected. These flanges can be quickly and easily removed as needed for inspection and maintenance.
Uses of Flanges
Flanges are used for a variety of applications including:
- Mechanical and structural support
- Underground piping systems
- Ventilation systems
- Tank piping systems
- Air conditioning systems
- Process piping systems
- Air filtration systems
- Gas pipework
Advantages of Using Flanges
Flanges are used in all sorts of applications due to their numerous advantages. These advantages include:
- Easy installation – Flanges are easier to install than other types of joints perfect for fields where time and speed are of the essence.
- Durability – As flanges are made from strong and reliable components, they are durable and can withstand any wear and tear.
- Affordability – Flanges are relatively inexpensive compared to other types of joints.
- Versatility – Flanges are suitable for a variety of applications and can be used to join a variety of components.
- Excellent sealing features – Flanges provide excellent sealing abilities for any joint, ensuring an airtight seal as needed.
Conclusion
Flanges are an essential component used in many applications and are crucial to ensure durability and reliability. Flanges come in a variety of types, metals and other materials such as plastic and fiberglass, and they provide a variety of advantages. The use of the flange depends on the application or requirements of the project and should be used with caution to ensure proper sealing.
Flanges FAQ
Flanges FAQ
What are flanges?
Flanges are flat or raised rims or collars that are used to connect pipes, valves, pumps and other equipment in a piping system. They provide a way to attach or detach components for maintenance or repair purposes.
What materials are flanges made of?
Flanges can be made of various materials such